Custom Case

Industrial Automation Wire Harness Solutions for Precision and Reliability

In 2020, an international industrial automation equipment manufacturer commissioned VIMFUN to design and produce a customized wire harness processing solution for large-scale assembly lines. In industrial automation, wire harnesses are the critical bridge connecting control systems, sensors, actuators, and power modules, directly impacting operational stability, safety, production efficiency, and maintenance convenience. The client required a high-efficiency, precision-engineered system capable of handling multiple wire gauges, interface types, and complex routing layouts, while ensuring stable performance in high-vibration and wide-temperature industrial environments. VIMFUN delivered a fully customized solution that met these stringent requirements, ensuring high reliability and long service life for the client’s automated production systems

Automotive New Energy Wiring Harness


Manufacturing · Customized Industrial Automation Wire Harness Solutions

From concept to completion, we deliver tailored wire harness automation solutions for industrial automation applications, covering robotic systems, automated assembly lines, PLC control cabinets, and industrial sensor-actuator networks. Our engineering team works closely with clients to transform complex wiring requirements into efficient, high-reliability production systems. Whether you require a full-scale production line or specialized process optimization, we ensure precision, durability, and compliance with stringent industrial standards at every stage


Requirement Confirmation

Collaborate with the client to define production objectives, wiring specifications, and compliance standards for industrial automation systems. Gather details on target output, cycle time, workshop layout constraints, and budget. During site visits, document equipment interfaces, control cabinet layouts, and operator workflow to prepare the initial requirement list

Design & Validation

Develop customized layout plans and functional modules for industrial wire harness processing. Define process flow, cycle allocation, and quality control logic for each station. Provide 3D models and process simulations to verify feasibility, ensuring compliance with industrial automation standards from the outset

Technical Agreement

Confirm key technical parameters, including connector types, cable specifications, control system architecture, tooling changeover methods, and in-line inspection protocols. Ensure all specifications meet industrial-grade reliability and align with the client’s operational standards

Manufacturing & Delivery

Invite the client to review critical stages such as frame assembly, wiring module integration, and functional testing. Conduct trial production to validate performance under simulated operational conditions. Package equipment with industrial-grade protective measures and arrange safe delivery to the client’s site for immediate deployment
3c electronics wire harness assembly 2
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Delivery & Installation

After completing the manufacturing and rigorous testing of the customized new energy and EV wire harness production equipment, our team performs multiple integrated trial runs to ensure smooth coordination between all stations and that production cycle times meet stringent automotive and electric vehicle standards.The equipment is then packaged with industrial-grade shockproof and moisture-proof protection, suitable for long-distance transportation and demanding production environments. Professional logistics arrangements guarantee safe delivery to the customer’s facility, enabling immediate installation, commissioning, and production startup.

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