Custom Case

Custom Wire Harness Processing Line Case for a New Energy Vehicle Manufacturer

In 2024, a leading new energy vehicle manufacturer approached VIMFUN to design and build a fully customized wire harness processing line. The client needed a high-efficiency, high-precision solution to handle the complex wiring systems required for electric vehicles, covering cutting, stripping, crimping, and automated assembly.

After in-depth discussions and on-site assessments, our engineering team developed a tailored production line integrating fully automatic wire stripping machines, double-end crimping stations, and intelligent quality inspection systems. The solution ensured stable production speed, consistent crimping quality, and minimized manual intervention.

Within weeks of installation, the production line significantly boosted output capacity while maintaining strict quality standards, helping the client accelerate their EV manufacturing process.

Automotive New Energy Wiring Harness



Manufacturing · Customized Equipment Automation

Starting from the customer’s initial concept, we transform complex production requirements into executable automation solutions through multiple rounds of communication and technical confirmation. Whether it is full-line planning or single-machine optimization, we ensure alignment and attention to detail at every step.


Requirement Confirmation

Engage with the customer to define production goals, product structure, and process challenges. Gather capacity targets, cycle time requirements, available space, and budget. During site visits, record equipment interfaces, workstation layout, and operator habits to form an initial requirement list.

Design & Validation

Create layout sketches and functional module plans based on the requirements. Define action logic and cycle allocation for each station. Provide 3D models and process animations to confirm details and feasibility early.

Technical Agreement

Confirm core parameters, including key component brands, control system architecture, tooling changeover methods, and quality inspection requirements, ensuring full alignment with production standards.

Manufacturing & Delivery

Invite the customer to inspect key stages such as frame welding accuracy, assembly details, and software logic. Conduct trial production before delivery, providing test data to ensure smooth production startup.
WIREPRO Automation 3 600x400 1
工厂自动化 1

Delivery & Installation

Once the customized automation equipment has completed production and testing, we conduct multiple full-process trial runs before shipment to ensure stable coordination across all stations and that the cycle time meets production requirements.
The equipment is packaged with shockproof and moisture-proof protection, and professional logistics is arranged for delivery to the customer’s site.



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